Caunton Engineering – Phase 1 Production Offices & Facilities | Opus4

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Caunton Engineering – Phase 1 Production Offices & Facilities

Office Design & Fit Out

Client

Caunton Engineering – Phase 1 Production Offices & Facilities

Location

Leigh

Project Duration

16 weeks

Project Size

4,500 sqft

Sector

Steel Manufacturing

Project Background and Objectives

Caunton Engineering engaged Opus 4 to carry out a full back-to-shell rip-out and complete CAT A & CAT B fit-out of their 1970s brick-built production office and staff facilities. The goal was to modernise the space to meet current building regulations, improve energy efficiency, and create a durable and highly functional work environment for employees transitioning from the manufacturing floor.

The project involved office, breakout, toilet, shower, and changing facilities, all designed to support productivity and comfort while incorporating the latest in sustainable building solutions.

Solutions and Approach

To deliver Caunton Engineering’s vision, Opus 4 implemented the following solutions:

Sustainable & Energy-Efficient Upgrades

Installed heat pump air-conditioning systems for improved efficiency
Integrated LED lighting throughout the space to reduce energy consumption
Upgraded power and CAT6 data cabling for seamless connectivity

Functional & Collaborative Workspaces

Open-plan office areas to encourage collaboration
Breakout and collaboration zones for informal meetings and downtime
Meeting and conference rooms with integrated audio-visual technology
Toilet, shower, and locker facilities to accommodate production staff

Interior Enhancements & Compliance

Installed acoustic-rated partitions and glazed walls to manage sound transfer
Upgraded with DDA-compliant laminate doors and fire breaks for accessibility and safety
Integrated bespoke joinery and built-in storage solutions
Applied feature wall branding and graphics to reflect company identity

Furniture & Finishing Touches

Fitted out the space with modern office furniture, including desking, seating, and meeting room solutions
Added window blinds for improved privacy and light control
Installed durable flooring suitable for high-traffic industrial use

Challenges and Solutions

Adapting a Legacy Industrial Building

The structure of the 1970s building required significant remodelling to bring it up to modern standards.

Solution: A full CAT A & CAT B refurbishment, incorporating modern infrastructure while maintaining structural integrity.

Ensuring Durability for High-Use Areas

The new space needed to withstand frequent use by manufacturing staff.

Solution: Used high-durability materials, easy-to-maintain finishes, and robust M&E solutions to ensure longevity.

Integrating Modern Technology & Sustainability

Upgrading the workspace with modern electrical and mechanical systems while improving efficiency.

Solution: Installed sustainable HVAC solutions, energy-efficient lighting, and advanced IT & data cabling.

Results and Benefits

The project was successfully delivered on time and within budget, creating a modern, functional, and sustainable workspace for Caunton Engineering. Key outcomes included:

Optimised Work Environment: A purpose-built office space that improves efficiency and collaboration.
Durability & Functionality: High-performance materials and thoughtful design ensure long-term usability.
Energy Savings: Sustainable M&E solutions reduce running costs and improve environmental performance.
Enhanced Staff Facilities: New toilet, shower, and breakout spaces provide greater comfort for employees.

Key Takeaways

Upgrading Industrial Spaces: Successfully modernised a legacy manufacturing office into a high-performance workspace.
Sustainable & Future-Proof Design: Integrated energy-efficient systems and durable materials for long-term impact.
Improved Employee Experience: Designed a functional and comfortable environment that supports both office and production teams.